Making Plywood Slab Cabinet Doors

Probably the most inexpensive and versatile style of a cabinet door is the slab.

Making plywood slab cabinet doors. For a base cabinet less than 4 wide you can cut all the parts except the back and toekick from one 3 4 4 8 sheet of plywood or mdf. Then cut the door out of a sheet of plywood or your chosen material with a circular or table saw. Plywood core doors are dimensionally stable and even raw mdf will resist warping as long as the laminate or thermofoil covering remains intact. It s a good idea to make your doors 1 8 in.

Here s a classic way to put together a strong good looking door without making any unsightly holes. To make a simple slab door start by measuring the dimensions for your door. Question i ve made some slab doors out of fir plywood for a small kitchen and i m concerned about the doors warping as some have started. Plywood thicknesses vary though so make certain your material thickness measures a true 3 4 or adjust your part dimensions to achieve the final cabinet width.

Make a no fuss case using your tablesaw. Solid hardwood too if properly sealed with stain or paint should not warp. This series offers a consistently inconsistent look to your design. Extra tall so you can trim their ends after gluing.

Make a list of the parts of your diy shaker cabinet doors before you begin. For flatness and stability mdf core material is a better choice. A banded edge door may have a rough seam that may show through the paint stain when the door is finished. For cabinet doors a plywood face can give you a finished look regardless of the type of plywood you ve chosen to use for the box construction.

Sources for slab doors. Nearly every major cabinet manufacturer will offer cabinet lines that feature slab doors. Start by ripping two side pieces to the. Edge banding is of a matching wood species.

Warping plywood cabinet doors cabinetmakers agree that plywood is not suitable for making doors because of its tendency to warp. While slab style cabinet doors can be built from plywood or melamine with the edges banded it is relatively simple to build slab doors from solid wood. If you want a woodgrain look use medium density fiberboard on a painted or covered surface.